Owotcherera omwe amagwira ntchito amafotokozera chipinda chawo chowotcherera maloto ndi gawo kuti agwiritse ntchito bwino, kuphatikiza zida zomwe amakonda, masanjidwe oyenera, zida zachitetezo, ndi zida zothandiza.Zithunzi za Getty
Tinafunsa wowotcherera yemwe ali pa ntchito kuti: “Kuti muwonjezere luso, chipinda chanu chabwino chowotcherera ndi chiyani?Ndi zida ziti, masanjidwe ndi zida ziti zomwe zingakuthandizeni kuti ntchito yanu iziyimba?Kodi mwapeza chida kapena zida zomwe mukuganiza kuti ndi zamtengo wapatali?"
Zomwe tidachita koyamba zidachokera kwa Jim Mosman, yemwe adalemba gawo la WELDER "Jim's Cover Pass".Anagwira ntchito yowotcherera pakampani yaying'ono yopanga makina kwa zaka 15, kenako adayamba ntchito yake yazaka 21 monga mphunzitsi wowotcherera pakoleji yapagulu.Atapuma pantchito, tsopano ndi mphunzitsi wamkulu wamakasitomala ku Lincoln Electric, komwe amachita "maphunziro."Seminala ya "Trainer" ndi yowotcherera aphunzitsi ochokera padziko lonse lapansi.
Chipinda changa chowotcherera chabwino kapena malo ophatikizana ndi malo omwe ndagwiritsapo ntchito komanso malo omwe amagwiritsidwa ntchito pano posungira kunyumba.
Kukula kwa chipinda.Dera lomwe ndimagwiritsa ntchito pano ndi pafupifupi 15 x 15 mapazi, kuphatikiza mapazi ena 20.Tsegulani madera ndikusunga zitsulo zama projekiti akuluakulu ngati pakufunika.Ili ndi denga lalitali la mapazi 20, ndipo pansi pa mapazi 8 ndi khoma lachitsulo lathyathyathya lopangidwa ndi matabwa a denga.Amapangitsa kuti derali lisapse ndi moto.
Soldering Station No.Ndi 4 mapazi 4 mapazi 4 x 30 mainchesi mmwamba.Pamwamba pake amapangidwa ndi mbale ¾ inchi wandiweyani wachitsulo.Imodzi mwa ngodya ziwiri ndi mainchesi 2.Radius, ngodya zina ziwirizo zimakhala ndi ngodya yabwino kwambiri ya madigiri 90.Miyendo ndi maziko amapangidwa ndi mainchesi awiri.Square chubu, pa zokhoma casters, zosavuta kusuntha.Ndinayika vise yayikulu pafupi ndi imodzi mwa ngodya zazikulu.
No. 2 siteshoni kuwotcherera.Gome langa lachiwiri ndi lalikulu mapazi atatu, mainchesi 38 m'litali, ndi mainchesi 5/8 kumtunda.Kumbuyo kwa tebulo ili pali mbale yayikulu ya 18-inch, yomwe ndimagwiritsa ntchito kukonza zotsekera, C-clamps, ndi maginito apangidwe.Kutalika kwa tebulo ili kumagwirizana ndi nsagwada za vise pa tebulo 1. Gome ili lili ndi shelufu yotsika yopangidwa ndi zitsulo zowonjezera.Ndinayika nyundo yanga ya chisel, mbano zowotcherera, mafayilo, zotsekera zotsekera, ma C-clamps, maginito amipangidwe ndi zida zina zamanja pa alumali kuti mupeze mosavuta.Gome ili lilinso ndi zotsekera zotsekera kuti ziyende mosavuta, koma nthawi zambiri zimatsamira khoma pafupi ndi gwero langa lamagetsi.
Chida benchi.Ichi ndi benchi yaying'ono yokhazikika yoyezera 2 mapazi × 4 mapazi x mainchesi 36 m'mwamba.Ili pafupi ndi khoma pafupi ndi gwero la mphamvu zowotcherera.Ili ndi alumali pafupi ndi pansi posungira maelekitirodi ndi mawaya a electrode.Ilinso ndi kabati yosungiramo zinthu zogwiritsira ntchito zowotcherera za GMAW, miyuni yowotcherera ya GTAW, miyuni yowotcherera ya plasma ndi miyuni yowotcherera yamoto.Benchi yogwirira ntchitoyo ilinso ndi chopukusira benchi ndi makina ang'onoang'ono obowola benchi.
Kwa wolemba nkhani wa WELDER Jim Mosman, mawonekedwe abwino a chipinda chowotcherera pamapulojekiti ang'onoang'ono amaphatikizapo mabenchi atatu ogwirira ntchito ndi khoma lachitsulo lopangidwa ndi mapanelo achitsulo opangidwa ndi chitsulo chosayaka moto.Chithunzi: Jim Mosman.
Ndili ndi mainchesi 4-1/2 onyamula.Chopukusira (chimodzi chokhala ndi grinding disc ndi china chokhala ndi abrasive disc), kubowola awiri (imodzi 3/8 inchi ndi 1/2 inchi), ndi zopukutira ziwiri za air die zili pa workbench iyi.Ndinayika chingwe chakumagetsi pakhoma kumbuyo kwake kuti ndizitha kulipiritsa zida zam'manja.50 pounds imodzi.Nsaluyo imakhala pachoyimilira.
Bokosi la zida.Ndimagwiritsa ntchito mabokosi awiri akuluakulu okhala ndi mabokosi apamwamba.Zili pakhoma moyang'anizana ndi tebulo la zida.Bokosi lazida lili ndi zida zanga zonse zamakina, monga ma wrench, sockets, pliers, nyundo ndi zobowolera.Bokosi lina lazida lili ndi zida zanga zowotcherera, monga zida zoyezera ndi zoyezera, zida zowonjezera, miyuni yodulira ndi kuwotcherera ndi maupangiri, ma discs opera ndi mchenga, ndi zida zina za PPE.
Gwero la mphamvu zowotcherera.[Kuti mumvetse kupangidwa kwa magetsi, chonde werengani "Magwero a magetsi owotcherera amakhala osavuta kugwiritsa ntchito."]
Zida zamagetsi.Masilinda a oxygen, acetylene, argon, ndi 80/20 osakaniza amasungidwa m'malo osungira kunja.Silinda imodzi ya gasi ya gasi iliyonse yotchinga imalumikizidwa pakona ya chipinda chowotcherera pafupi ndi gwero lamagetsi.
Ndinasunga mafiriji atatu.Ndimagwiritsa ntchito firiji yakale yokhala ndi babu ya 40-watt kuti ma elekitirodi aziuma.Zinazo zimagwiritsidwa ntchito kusungira utoto, acetone, zochepetsera utoto ndi zitini zopopera utoto kuti zisakhudzidwe ndi malawi ndi moto.Ndilinso ndi firiji yaing'ono.Ndimagwiritsa ntchito kusungunula zakumwa zanga mufiriji.
Ndi zida izi ndi chipinda chowotcherera, ndimatha kugwira ntchito zing'onozing'ono.Zinthu zazikuluzikulu ziyenera kumalizidwa m'malo akuluakulu ogulitsa.
Owotchera ena amalankhula mochenjera za momwe angawongolere luso lawo ndikupangitsa kuti chipinda chawo chowotchera chiyimbe.
Ngakhale pamene ndimagwira ntchito kwa ena, sindimapita ku zida.Zida za pneumatic ndi Dotco ndi Dynabrade chifukwa zitha kumangidwanso.Zida zamisiri, chifukwa ngati mutaziphwanya, zidzasinthidwa.Proto ndi Snap-on ndi zida zabwino, koma palibe chitsimikizo chosinthira.
Pokupera ma disc, ndimagwiritsa ntchito kuwotcherera kwa TIG pokonza aluminiyamu ndi chitsulo chosapanga dzimbiri.Chifukwa chake ndimagwiritsa ntchito mtundu wa Scotch-Brite, mainchesi 2, wandiweyani mpaka ma disc abwino kwambiri odulira okhala ndi ma carbide tip burrs.
Ndine wamakaniko komanso wowotcherera, kotero ndili ndi mabedi awiri opinda.Kennedy ndiye chisankho changa choyamba.Onse ali ndi zotengera zisanu, standpipe ndi bokosi lapamwamba la zida zazing'ono.
Kwa mpweya wabwino, benchi yopita pansi ndi yabwino kwambiri, koma ndiyokwera mtengo.Kwa ine, kutalika kwa tebulo labwino kwambiri ndi mainchesi 33 mpaka 34.Benchi yogwirira ntchitoyo iyenera kukhala ndi mabowo okwanira kapena okhazikika kuti athe kulumikizana ndi ziwalo kuti ziwotchedwe bwino.
Zida zofunika monga chopukusira pamanja, chopukusira nkhungu, burashi yamagetsi, burashi yamanja, mfuti ya singano ya pneumatic, nyundo ya slag, zowotcherera, zowotcherera msoko, wrench chosinthika, screwdriver, nyundo yowotcherera, zowotcherera, C-clamp, kunja kwa bokosi Mipeni ndi pneumatic / hydraulic lifts kapena wedge jacks.
Kwa ife, zinthu zabwino kwambiri zowonjezerera kuchita bwino ndi zingwe za Efaneti zolumikizira zolumikizidwa ku gwero lililonse lamagetsi owotcherera, komanso mapulogalamu opangira zopanga ndi makamera amisonkhano yowunika momwe ntchito ikugwirira ntchito komanso magwiridwe antchito.Kuphatikiza apo, zimathandizira kumvetsetsa ngozi zachitetezo chantchito komanso gwero la kuwonongeka kwa ntchito, zida, ndi zida.
Malo abwino owotcherera ali ndi malo olimba, chophimba choteteza, zotengera zosungiramo zofunika, ndi mawilo kuti aziyenda mosavuta.
Chipinda changa chowotcherera chabwino chidzakonzedwa kuti chizitha kutsukidwa mosavuta, ndipo palibe chilichonse pansi chomwe chimangoyenda pafupipafupi.Ndikufuna malo ojambulira ambiri kuti ndiwombere zipsera zanga zogaya kuti ndizisonkhanitse kuti zitheke mosavuta.Idzakhala ndi chotsukira chotchingira pakhoma cholumikizira payipiyo kuti ndingogwiritsa ntchito payipiyo ndikuyipachika ndikamaliza (monga ngati chotsukira nyumba yonse chokhala ndi madontho amadzi).
Ndimakonda zingwe zogwetsera pansi, zotchingira zopachikidwa pakhoma, ndi zounikira zowoneka bwino zapakhoma kuti ndizitha kusintha kukula ndi mtundu wa nyaliyo kumalo ogwirira ntchito komwe ndikugwira ntchito.Nyumbayo idzakhala ndi chopondapo chokongola kwambiri, chosinthika cha gasi chokhala ndi mpando wa thalakitala cholemera mapaundi 600.Munthu akhoza kukhala pa chikopa chokongola chachikopa.Zimaphatikizapo 5 x 3 mapazi.Ikani 4 x 4 phazi lozimitsa lozimitsa pawokha pozizira.Kugwada pansi pa zinthu zomwezo.Chophimba chabwino kwambiri chowotcherera ndi Screenflex.Iwo ndi osavuta kusuntha, kukhazikitsa ndi disassemble.
Njira yabwino yopezera mpweya ndikuchotsa zomwe ndapeza ndikudziwa zoletsa zoletsa mpweya wolowa.Malo ena olowera amangowonjezera mainchesi 6 mpaka 8 a malo olandirira.Ena ali ndi mainchesi 12 mpaka 14 amphamvu.Ndimakonda kuti malo anga otchera misala ali pamwamba pa malo owotchera kuti kutentha ndi utsi zikwere ndikukhala kutali ndi ine ndi thupi langa.anzako.Ndikufuna kuti fyulutayo ikhale kunja kwa nyumbayo ndikuyalidwa ndi kaboni kuti itenge zowononga kwambiri.Kuzizunguliranso kudzera mu fyuluta ya HEPA kumangotanthauza kuti pakapita nthawi, ndidzayipitsa mkati mwa nyumbayo ndi zitsulo zolemera kapena utsi wachitsulo umene HEPA singagwire.
Ndinapeza kuti Lincoln Electric smooth hole feed hood yokhala ndi kuwala kophatikizika ndiyosavuta kusintha ndikulumikizana ndi chitoliro cha khoma.Ndimayamikira kwambiri kusinthasintha kwa liwiro, kotero ndimatha kusintha malinga ndi ndondomeko yomwe ndikugwiritsa ntchito.
Ma mbale ambiri oponderezedwa ndi matebulo owotcherera alibe mphamvu yonyamula katundu kapena kusintha kutalika.Benchi yabwino kwambiri yogulitsira pashelufu yomwe ndagwiritsa ntchito ndi tebulo la Miller welding yokhala ndi vise ndi mipata.Ndimakonda kwambiri tebulo la Forster octagonal, koma sindikusangalala kugwiritsa ntchito.Kwa ine, kutalika koyenera ndi mainchesi 40 mpaka 45.Chifukwa chake ndikuwotchera ndikudzithandizira kuti ndikhale womasuka, osawotcherera kumbuyo.
Zida zofunika kwambiri ndi mapensulo amizere yasiliva ndi zolembera zopenta kwambiri.Ma nibs akulu ndi ang'onoang'ono am'mimba mwake amakutidwa ndi utoto wofiira;Atlas akudula nyundo;Sharpies buluu ndi wakuda;carbide lathe olumikizidwa kwa chogwirira Kudula tsamba;simenti carbide wolemba;kulumikiza maginito pansi;chida champhamvu chamanja cha JointMaster, cholumikizana ndi mpira wolumikizidwa pa / kuzimitsa maginito, chogwiritsidwa ntchito ndi vise yosinthidwa;Makita magetsi variable liwiro nkhungu chopukusira, utenga PERF molimba Aloyi;ndi Osborne wire brush.
Zofunikira pachitetezo ndi TIG chala chala chishango cha kutentha, magolovesi a Tilson aluminiyamu oteteza kutentha, chipewa cha Jackson Balder ndi chipewa cha Phillips Safety Schott chosefera magalasi opangidwa ndi golide.
Ntchito zonse zimafuna malo osiyanasiyana.Muntchito zina, muyenera kunyamula zida zonse;mu ntchito zina, umafunika malo.Ndikuganiza kuti chinthu chimodzi chomwe chimathandizira kuwotcherera kwa TIG ndi chopondapo chakutali.Pantchito yofunika, zingwe ndizovuta!
Zowotcherera za Welper YS-50 zimathandiza kudula mawaya ndi kuyeretsa makapu.Chinanso chodziwika bwino ndi chisoti chowotcherera chokhala ndi mpweya watsopano, makamaka kuchokera ku ESAB, Speedglas kapena Optrel.
Nthawi zonse ndimakhala kosavuta kugulitsa panja padzuwa chifukwa ndimatha kuwona bwino m'mphepete mwa zolumikizira za solder.Chifukwa chake, kuyatsa ndi gawo lofunikira koma lonyalanyazidwa la chipinda chowotcherera.Ngati owotcherera atsopano sangathe kuwona m'mphepete mwa ma weld a V-groove, adzawaphonya.Pambuyo pazaka zambiri, ndinaphunzira kudalira kwambiri mphamvu zanga zina, kotero kuyatsa sikuli kofunikira tsopano, koma ndikaphunzira, kutha kuona zomwe ndikugulitsa ndizo zonse.
Yesani 5S ndikuchepetsa malo.Ngati mukuyenera kuyendayenda, nthawi yochuluka imawonongeka.
Kate Bachman ndi mkonzi wa STAMPING magazine.Iye ali ndi udindo pazolemba zonse, mtundu ndi malangizo a STAMPING Journal.Pamalo awa, amasintha ndikulemba ukadaulo, maphunziro amilandu, ndi zolemba;amalemba ndemanga za mwezi uliwonse;ndi kupanga ndi kuyang’anira dipatimenti yokhazikika ya magazini.
Bachman ali ndi zaka zopitilira 20 za wolemba komanso mkonzi pakupanga ndi mafakitale ena.
FABRICATOR ndi magazini otsogola ku North America opanga zitsulo ndi kupanga.Magaziniyi imapereka nkhani, zolemba zamakono ndi mbiri yakale, zomwe zimathandiza opanga kuti azichita ntchito zawo moyenera.Opanga akhala akugwira ntchitoyi kuyambira 1970.
Tsopano mutha kupeza kwathunthu mtundu wa digito wa The FABRICATOR ndikupeza mosavuta zida zamakampani.
Zida zamtengo wapatali zamakampani tsopano zitha kupezeka mosavuta kudzera mumtundu wa digito wa The Tube & Pipe Journal.
Sangalalani ndi mwayi wofikira ku STAMPING Journal ya digito, yomwe imapereka kupita patsogolo kwaukadaulo kwaposachedwa, machitidwe abwino kwambiri komanso nkhani zamakampani pamsika wopondaponda zitsulo.
Sangalalani ndi mwayi wofikira ku mtundu wa digito wa The Additive Report kuti muphunzire kugwiritsa ntchito ukadaulo wopangira zowonjezera kuti muwonjezere magwiridwe antchito ndikuwongolera zoyambira.
Tsopano mutha kupeza kwathunthu mtundu wa digito wa The Fabricator en Español, kupeza mosavuta chuma chamtengo wapatali chamakampani.
Nthawi yotumiza: Sep-09-2021